MRP, BOMs, routings, production and costing.
Book a Demo
Manufacturing plans and executes production against the same item.
| Element | Planned | Actual | Result |
|---|---|---|---|
| Material · 50 kits | $9,800 | $9,640 | −1.6% |
| Labour · 84 h | $4,200 | $4,600 | +9.5% |
| Machine · 62 h | $3,100 | $3,100 | Match |
Material, labour, machine and overhead post to the order as they are consumed.
Where does MRP get 1,260 for GB-40?
From the netted plan: orders 820, forecast 360, projects 140, transfers −60. Purchasing reads the same.
Sales orders820
Forecast360 · projects 140
Read byMRP, purchasing, planning
MRP works from the same netted demand as purchasing and supply planning.
WO-2291Today| Operation | Confirmed | Effect |
|---|---|---|
| Op 10 · cut | 09:40 · 50 of 50 | Stock −50 kits |
| Op 20 · grind | 11:15 · 50 of 50 | WIP +$1,180 |
| Op 30 · assemble | 13:52 · 24 of 50 | Labour 6.2 h |
| Op 40 · test | Starts 14:20 | Schedule held |
Confirmations update stock, cost and schedule as operations complete.
Price, usage, yield and rate variances are separated, so the fix is obvious.
Pick a capability to see what it does. Each one opens to a page of its own.
Material requirements from one netted demand picture.
Explore MRPProduct structure with versions, alternates and effectivity.
Explore Bills of Material ComponentQtyCost
GB-40 gearbox1$418.20
Housing HS-121$96.00
Gear set GS-401$212.40
Pinion2$48.00
Bearing 62044$38.40
Assembly · 1.4h1$71.40
Operations, work centres and times that drive cost and capacity.
Explore RoutingsSetup20 min
Run4.2 min a unit
Queue1h
Capacity · week 3086%
The order that consumes material and creates cost.
Explore Production OrdersMaterial$18,240
Labour · 168h$6,720
Overhead$2,100
Material · issued$18,240
Labour · 181h$7,240
Overhead$2,100
Confirmations that reach stock and cost immediately.
Explore Shop FloorShift ALiveStandard, actual and variance, separated by cause.
Explore Product Costing| Element | Standard | Actual |
|---|---|---|
| Material | $296.40 | $300.60 |
| Labour | $71.40 | $74.10 |
| Overhead | $50.40 | $50.40 |
Purchase price+$4.20
Usage−$1.10
Rate+$2.70
Bring a bill of materials and a routing. We post material, labour and variance.